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Vokera 12-48 Mynute R.S.E ticking and blowing limit stats?

Recently our boiler has started to make a very fast paced ticking or clicking sound during its heat cycle, we have had to replace two high limit stats as they have both failed, the second one within a month of the first going. The water pressure was also dropping and we were having to re-fil it every morning, however there are no leaks around the house, and nothing coming our of the overflow outside. The radiators are all functioning properly and getting to appropreate temperatures. My father has been trained to fit boilers, but not to diagnose fault and can not decide on what could be causing these problems, his best guess is that water is not passing through the heat exchanger quick enough, which could be down to a faulty pump or heat exchanger, but we thought it best to ask someone who knows before buying replacement parts.

Thanks,
Tom

Tom
December 2010
The pressure should be at 1.5 but drops below 1 over night but raises to 2 when it is on, we have had an additional expansion vessel recently, and this did not solve the problem. We are pretty certain that there is nothing coming out of the overflow. Yes everythnig is regulated on the front panel and working fine, which makes the high limit stat failure a bit of a mystery. Could the stats be shorting out when coming into contact with other cables or the metal case?

Tom
December 2010
How much does the front panel pressure vary from CH cold to CH hot?, it should not be more than 0.5bar or less. If it is going up above 2 bar then your expansion vessel needs recharging. You would have to be looking at the overflow at the right moment to see it let off excess pressure when hot. If it keeps letting off eventually it will get a permanent drip and need replacing. Recharging the expansion vessel should be easy, depending on how easy it is to access behind the top of your boiler. High limit stat failure is surprising, are the hot water and CH temperatures regulated by the front panal temperature settings?, can you modulate the burners by turning the temperature knobs up and down?. The high temperature stat should never operate if these are working.

c*
December 2010
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